CNC Horizontal Honing Masin
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CNC Horizontal Honing Masin

Askim wok painimaut
Prodak Introdaksen

CNC horisontal honing masin em ol i save yusim long honim ol hul insait long ol haidrolik silinda na ol narapela paip fiting. Bihain long ol i prosesim, ol i ken kisim gutpela 'geometric accuracy' na ol 'surface microgrids' (we i inapim ol samting bilong wokim na lukautim ol 'hydraulic cylinder'). Masin tul i gat bodi bilong bet, spindel sistem, servo resiproketing hap, servo fid hap, lektrikel sistem, kol na filtering divais, lubrikasen sistem, protektiv kava, fiksa, honing tul, na ol narapela. Kontrol sistem bilong CNC horisontal honing masin i mas i gat wanpela dediket sistem

 

Nem na Bren

 

1 Spindle gearbox QWH-01 Liruite
2 Spindle motor 5.5Kw Dongsheng
3 Spindle Motor Drivers Schneider
4-pela 'feed motors' 1KW Schneider
5 Feed Motor Driver Schneider
6 Reciprocating motor 4.5Kw Schneider
7 Schneider reciprocating motor driver
8 Dijitel Kontrol Sistem QWH-2 Dediket Sistem Liruite
9 ins tats skrin olgeta-insait long-wanpela masin bilong Schneider
10 Bearings NSK Japan Seiko
11-pela kapling i kam long Itali
12-pela konekta bilong balus/ol samting bilong pawa Schneider Electric
13 Bed/sheet metal Liruite
14 Honing tools Liruite
15 V-type fixture: 50-620mm Liruite
16 Filtresen sistem, tripela-level filtresen, domestik hai-kwaliti bren
17 Ol narapela domestik hai-kwaliti brend olsem ol spea pat, ol gaid rel, ol pneumatik komponen, na ol narapela

 

Ol mak bilong prodak

 

Model

Dip (mm)

Range(mm)

L(mm)

W(mm)

Hmm)

Weit

(Kg)

QWH-1000S

1000

Φ50-φ560

5500

950

1850

2600

QWH-2000S

2000

Φ50-φ560

7500

950

1850

3100

QWH-3000S

3000

Φ50-φ560

9500

950

1850

3800

QWH-4000S

4000

Φ50-φ560

11500

950

1850

4200

QWH-5000S

5000

Φ50-φ560

13500

950

1850

5800

QWH-6000S

6000

Φ50-φ560

15500

950

1850

6200

QWH-7000S

7000

Φ50-φ560

17500

950

1850

6800

QWH-8000S

8000

Φ50-φ560

19500

950

1850

7200

QWH-9000S

9000

Φ50-φ560

21500

950

1850

7500

QWH-10000S

10000

Φ50-φ560

23500

950

1850

8000

QWH-spesel

Maks20000

Φ50-φ560

No klia yet

No klia yet

No klia yet

No klia yet

 

Bokis bilong 'spindle'

 

Bokis bilong 'spindle' em i wanpela bikpela samting bilong dispela masin tul, we olgeta gia i gat 6-pela 'precision level' na olgeta 'bearing' i kam long ol 'high-precision bearing. Transmisen we i save senis oltaim i save mekim transmisin i spit gut, i gat bikpela 'transmission ratio', na i no gat planti nois. Long wankain taim, olgeta komponen i bin kamap gutpela long rot bilong 'finite element force analysis' na kompyuta 'dynamic simulation', wantaim bikpela 'reliability' na 'speed range' bilong 17-170 RPM

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image005Spindle box slade mechanism

Spindle box slade mechanism

 

Bokis bilong 'spindle' i pas long antap 'slide plate' long rot bilong ol skru, na em inap long slait isi long bikpela 'drag plate' i go insait long 'upper slade plate linear guide pair'. Taim em i taim bilong wok, antap 'slide board' i stap long ples bilong en, 'magnetic induction switch' i op otomatik, liklik silinda i go aut, na i kirapim 'locking mechanism' long pasim antap 'slide board' long bikpela 'drag board'. Long wankain taim, silinda sensa i save givim wanpela 'locking signal' na soim long displei skrin. Long dispela taim, masin tul i save kirapim bikpela drag bod long wok long rot bilong 'reciprocating mechanism'. Bihain long wok i pinis, opereta i presim 'spindle box release' baten, na liklik silinda i go bek, na dispela i kirapim 'locking mechanism' long separetim 'upper slade plate' long bikpela 'drag plate'. Long wankain taim, 'cylinder sensor' i save givim wanpela 'disengagement signal' na soim long 'display screen'. Long dispela taim, opereta i ken rausim het bilong 'honing' long wokpis. Antap 'slide board' i gat wanpela 'limit device' bilong mekim gutpela raun taim ol i rausim. Sliding divais bilong 'spindle box drag plate' inap long rausim 'spindle box' na 'honing tool' long hul bihain long wanpela 'honing cycle', helpim wok bilong sekim na skelim hul, helpim wok bilong senisim ol oil ston na ol wokpis, holim honing het i stap gut, na abrusim skrapim wokpis. Long wankain taim, long wankain wokpis, ol stat na pinis bilong strok i ken stap wankain, na long narapela wok saikel, i no gat nid long senisim ol paramita, we i mekim wok i kamap gutpela moa. Dispela sistem i gat wanpela samting bilong lukautim em. Taim 'spindle box' i no lok bikos i no gat inap presa bilong win o opereta i lusim tingting long 'reset' bihain long em i lusim, 'display' bai givim alam na stop long wok.

1. Slaid bod antap 2. Linear gaid rel pe bilong slaid bod antap 3. Magnetik induksen swits 4. Bikpela drag bod 5. Ultra tin silinda wantaim sensa

 

Frem bilong bet

 

Bet em i ples we 'spindle box' i save wok i go i kam. Ol i weldim long ol hap ain na ol i kisim hat tritmen long rausim hevi na bagarap. Em i gat ol pasin bilong bikpela strong, laitpela hevi, na naispela lukluk. 'Spindle bed' i gat wanpela 'spindle box system', wanpela 'reciprocating system', wanpela 'slide system', na tupela 'drag chain', wanpela 'power line drag chain' na wanpela 'data line drag chain', long separetim strongpela na wikpela pawa, abrusim ol samting i bagarapim, na mekim gutpela data.

 

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Skelim naif sistem

Em i gat 'servo motor', 'harmonic reducer', 'single tooth planetary accelerator', 'coupling', na ol narapela samting. Dispela 'automatic oilstone compensation system' i gat wanpela 'feed resolution' bilong 0.001mm long mekim ol 'machining dimensions' i stap gut.

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Honing kontrol sistem

 

Kontrol sistem em i wanpela kontrol sistem we Liruite i bin kamapim, wantaim 15 'kala tats skrin human-masin intareksen intafeis. Olgeta lektrikel komponen em ol gutpela prodak we ol i save long en wantaim wanpela proteksen level bilong IP65 o antap, gutpela wok, ol input na autput intafeis i stap, tats skrin kontrol operesen intafes, na multilingwal teks displei bilong prosesim ol paramita input, prosesim monitoring, na ol wok bilong kontrolim long han; Soim gut wok bilong 'honing' na putim ol 'processing parameters' long 'touch screen', olsem 'honing head speed', 'reciprocating stroke speed', 'reciprocating stroke position', 'feed rate', na 'feed rate'. Em inap tu long mekim ol kain kain wok bilong masin bilong 'honing', lukluk long wok bilong masin, na soim ol 'fault alarm'. Ol i save soim 'fault alarm' long 'touch screen' 'fault alarm interface', na ol i ken luksave hariap long 'fault point' long rot bilong 'fault indication' na 'text display'. Sistem i gat ol wok bilong senisim long han na otomatik. Sistem i gat wanpela otomatik 'geometric accuracy repair' wok bilong mekim sais bilong 'honing workpiece' i wankain. Elektrikel kontrol kebinet i ken sanap stret o putim aninit long bet

 

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Divais bilong mekim kol na klinim

 

Dispela masin i gat 'lubrication system', 'magnetic filtration system', na ol narapela samting. 'Magnetic separator' bilong 'secondary filtration', wantaim 'filtration capacity' we i winim 50L/min, 'oil tank capacity' inap long 500L, yu ken stretim tempereja, na wanpela indipenden 'chip collection box' bilong rausim ol pipia we ol i bin 'filter' isi. I dipen long situesen, ol i ken makim wanpela pepa tep filta long filtim ol samting we i no gat magnet na ol i ken yusim wanpela oil kula long holim wankain tempereja wok bilong honing oil. Spesifik konfigurasen bilong saplai i stap aninit long lista bilong ol ikwipmen insait long aitm namba 8.

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Ol Fiksa

 

Disainim ol spesel fiksa we yu ken stretim mak bilong ol fiksa na rot bilong putim na rausim long han. Posisen bilong fiksa em i gutpela, isi long stretim, na wok bilong putim na rausim em i isi na hariap. Ol i ken putim ol 'pneumatic automatic fixtures' na ol 'automatic loading and unloading systems', na ol i ken stretim wanpela 'honing production line' bihainim laik bilong ol kastoma. Spesifik konfigurasen bilong saplai i stap aninit long lista bilong ol ikwipmen insait long aitm namba 8.

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Ol gutpela samting bilong mipela

 

1:15 yia ekspiriens long risets na prodaksen bilong ol masin bilong 'honing'
2:Honing masin opereting sofwet wantaim indipenden intelektual propeti raits
3:Ol samting bilong mota na pawa i kam long ol kampani bilong Yurop o Japan
4:Maket i luksave long pasin bilong trastim
5:Gutpela teknikel tim
6:Gutpela bihain long-sels sevis tim

 

Bilong wanem yu makim mipela

 

1:Stat long 2010, wanpela bikpela kampani bilong wokim ol masin bilong 'honing' long maket bilong Saina.
2:Mipela i gat wanpela ekspiriens, yangpela, na gutpela tim.
3:Mipela i gat gutpela teknikel tim. Mipela i amamas long ol prodak bilong mipela.
4:Kwaliti asurens! Pastaim long givim i go long kastoma, kwaliti supavisen dipatmen bilong faktori i save bosim gut kwaliti.
5: Mekim ol spesel masin na tul bilong 'honing' bihainim laik bilong kastoma long 'honing' ol spesel wokpis.

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Wanem as tru bilong 'roundness error' bilong ol prodak we ol i wokim long masin bilong 'honing' i winim 'tolerance'

 

(1) Asua bilong stretim namel long 'honing spindle' na hul bilong wokpis i bikpela tumas.
Skelim: Yu mas stretim 'coaxiality' bilong 'spindle', 'guide sleeve', na 'workpiece hole';
(2) Bikpela strong bilong pasim samting o posisen bilong pasim samting i no stret;
Skelim: Stretim strong bilong pasim o ples bilong pasim
(3) Porosity i no wankain, bikpela honing tempereja o bikpela honing presa;
Skelim: Skelim wok na stretim presa bilong 'honing'
(4) I no wankain hat na samting bilong hul insait long wokpis;
Skelim: Rausim ol strongpela hap long wokpis taim yu kastim
(5) Saplai bilong 'coolant' we i no wankain na i no inap i save mekim 'inner hole surface' i no hat na kol;
Ol samting bilong skelim: Mekim gut na stretim hamas na ples bilong rausim wara bilong kol
(6) Raunpela asua bilong hul long pre honing proses i winim I/4 bilong honing alawens;
Skelim raunpela bilong boring stesin o strongpela posisen honing stesin
(7) Floting koneksen bilong honing het i lus tumas, spit i antap tumas, na 'moment of inertia' i bikpela;
Skelim: Stretim sais bilong flot i go inap long mak we join i ken kamap sanap stret
(8) Spit bilong 'stroke' i antap tumas na 'roughness' i no inap.

 

Wanem as bilong 'streightness error' bilong hul i winim 'tolerance' bihain long wok bilong 'honing'

 

(1) Ston bilong 'honing oil' i tik tumas, na 'guiding strip' i pasim em;
(2) Ol hevi bilong kwaliti bilong oil ston i save mekim na ol i save bagarap hariap na i no inap long kamap gut. Ol i ken putim 'sulfur infiltration' long 'soft oilstone' bilong mekim em i stap gut;
(3) Stretpela asua bilong 'boring process hole' i winim 'tolerance';
(4) 'Honing floating joint' i no inap long tanim tanim. I save bagarapim 'anisotropy' bilong 'honing head';
(5) 'Clamping deformation' bilong wokpis em i bikpela samting;
(6) Liklik spit bilong 'honing' na i no gat wankain saplai bilong 'coolant';

 

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