Bore Honing Masin

Spesifik situesen bilong masin tul em i olsem:

Ol masin bilong 'honing' we kampani bilong mipela i disainim na wokim bai inapim ol dispela samting:
1. Disain na wokim ol masin tul i mas bihainim ol ISO, IEC intanesenel standet na ol narapela standet.
2. Ol yunit bilong skelim olgeta hap bilong masin tul na ol kain kain instramen i mas bihainim ol intanesenel yunit standet.
3. Masin tul i gat wanpela gutpela masin bilong grisim na klinim wara. Olgeta hap we i muv i mas gat ol samting bilong grisim, na sistem bilong mekim kol i mas gat wanpela samting bilong klinim wara.
4. Ol bikpela hap bilong masin tul em ol i wokim long ol gutpela samting, na ol samting bilong masin, haidrolik, lektrik na ilektronik ol i makim em ol gutpela na gutpela samting we ol i kisim long narapela kantri.
5. Olgeta hap bilong masin tul i mas gat gutpela sefti proteksen na insurens bilong stopim bagarap long masin tul o bagarap long bodi we i kamap long rong wok o eksiden.

Ol piksa bilong ol ikwipmen (i ken i gat sampela samting i narapela long trupela samting)

1 Prosesing hole diameter range: Ф30mm-Ф150mm
2 Wokpis klemping alawem lod 200kg
3 Spindel mak bilong 'reciprocating stroke' i liklik o wankain olsem 500mm
4 Maksimum longpela bilong 'honing' i winim o wankain olsem 450mm
5 Maksimal klamping ausait diamita Liklik o wankain olsem 1000mm
6 Stretpela bilong hul insait bihain long 'honing' H6-H8
7 Rafnes bilong pes Ra0.1-Ra0.4
8 Spindel moto pawa 3.5Kw
9 Spindel spid: steples spit senis 200rpm-380rpm
10 Reciprocating motor power 3.5Kw
11 Reciprocating speed: 0-40m/min (stepless speed change)
12 Stroke control mode: servo motor + linear guide
13 Strok ripit posisen stret 0.1mm
14 Fidim moto pawa 1Kw
15 Feed control mode Servo motor + gear rack
16 Fid kontrol accuracy 0.0001mm
17 Fiksa sistem Mekanikal manuel klemping
18 Koling yunit 300L oil tenk, magnetik filta, naturela koling
19 Kontrol sistem Liruite spesel honing kontrol sistem
20 Riten oil pam flo: 50L/min
21 Hevi bilong masin: samting olsem 2 tan (inkludim sistem bilong mekim masin i kol)
22 Longpela bilong ol samting x bikpela x antap: (mm) samting olsem 1220*1550*1545
23 Nois standet: Insait long wanpela standet faktori envairomen, aninit long 90 desibel aninit long 'continuous load peak'
24 Masin proteksen Ful proteksen
25 Nois bilong masin<80db
26 Presa bilong win i mas stap long masin 0.5Mpa
27 otal pawa i mas stap long masin AC380V 10Kw

JLH-500 masin bilong 'honing' em ol i save yusim long 'honing' ol hul insait long ol 'pipe fittings'. Bihain long ol i prosesim, ol i ken kisim gutpela 'geometric accuracy' na 'surface micro-texture' (i inapim ol samting bilong wokim na lukautim ol 'hydraulic cylinder').
JLH-500 CNC 'vertical honing machine' i gat wanpela bet, wanpela 'spindle system', wanpela 'servo reciprocating unit', wanpela 'servo feed unit', wanpela 'electrical system', wanpela 'cooling filter', wanpela 'lubrication system', wanpela 'protective cover', wanpela 'fixture', wanpela 'honing tool', na ol narapela samting:

1. Bet
Ol i weldim bet bilong dispela masin wantaim ol 'steel profiles', na ol i tanim planti taim long rausim hevi, long rausim hevi bilong weldim. Ol i yusim wanpela bikpela masin bilong prosesim ol samting, na wok bilong pasim ol samting i pinis insait long wanpela taim tasol. Dispela masin tul i gat bikpela strong na gutpela 'geometric positioning accuracy'. Na em i ken mekim masin tul i stap gut na i gat gutpela wok long mekim longpela taim.

2. Spindel sistem

Bokis bilong 'spindle' em i wanpela bikpela samting bilong dispela masin tul. Olgeta gia em i bilong gret 6 presis, na olgeta bearing em ol hai-presisen bering we ol i kisim long narapela kantri, we i save mekim transmisin i spit tumas, i gat bikpela transmisen resio na i no gat planti nois. Long wankain taim, olgeta komponen i bin kamap gutpela long rot bilong 'finite element force analysis', na ol i bin mekim 'computer dynamic simulation', we i gat bikpela 'reliability'. Ol i wokim 'spindle box' bilong ol masin bilong 'deep hole honing'. Long rot bilong 'spindle box', ol 'pipe fittings' insait long 'processing range' inap long kamap long wankain pawa. Spindel bokis slaid plet slaid divais inap long mekim spindel bokis na honing tul i isi long rausim long hul bihain long honing saikel, we i gutpela long sekim na skelim hul, i gutpela long senisim ol oilston na ol wokpis, na i save holim honing het i stap gut long abrusim skrapim wokpis. Long wankain taim, long wankain wokpis, ol paramita bilong 'stroke stat point' na 'end point' i ken stap wankain. Long neks wok saikel, i no gat nid long resetim ol paramita, we i mekim wok i kamap gutpela moa.

3. Reciprocating system

Dispela 'reciprocating system' i gat wanpela 'reciprocating motor', wanpela 'reduction box', wanpela 'active' na 'passive' 'sprocket box', na wanpela 'roller chain'. Pawa bilong 3.5KW, spit bilong 0-40m/min, spit yu ken stretim. Sistem i gat wanpela 'repeat positioning accuracy' bilong 0.1mm. Ol i stretim 'chain tension' pastaim long ol i lusim faktori. Bihain long wok inap longpela taim, em i mas sekim oltaim na stretim long M30 nat long tel bilong 'spindle bed'

4. Fid sistem
Em i gat wanpela 'servo motor', wanpela 'harmonic reducer', wanpela 'tooth different planetary acceleration', wanpela 'coupling', na ol narapela samting. MPS otomatik oilston kompensesen sistem i gat wanpela 'feed resolution' bilong 0.0001mm long mekim sais bilong prosesing i stap gut.

5. Elektrikel sistem

Kontrol sistem em i wanpela kontrol sistem bilong Liruite we ol yet i wokim, wantaim wanpela 15′ kala tats skrin human-kompiuta intarektiv operesen intafeis. Olgeta lektrikel komponen em ol prodak we ol man i save long en, wantaim proteksen level antap long IP65, gutpela pefomens, na ol input na autput intafes i stap, tats skrin kontrol operesen intafes, Saina teks displei, bilong prosesim ol paramita input, prosesim monitoring na manuel kontrol fanksen; 'dynamic display' bilong 'honing process status', long 'touch screen' inap long makim 'honing head speed', 'reciprocating stroke speed', 'reciprocating stroke position', 'feed amount', 'feed speed' na ol narapela prosesing paramita, na inap long operetim 'honing machine' long han long olgeta muvmen, proses monitoring na 'fault alarm display'. Ol i save soim 'fault alarm' long 'touch screen' 'fault alarm interface', na yu ken save hariap long 'fault point' long rot bilong 'fault indication' na 'text display'. Sistem i gat ol wok bilong senisim long han na otomatik. Sistem i gat wanpela otomatik ripea bilong jiometrik ekyuresi long mekim sais bilong wokpis bilong 'honing' i wankain, na sistem bilong soim 'curve' inap long sekim sais bilong hul insait long taim stret.

6. Divais bilong mekim kol na klinim

Dispela masin i gat wanpela 'lubrication system', wanpela 'magnetic filtration system', na ol narapela samting. Dispela 'magnetic separator' i gat wanpela 'secondary filtration capacity' we i winim 50L/min, wanpela 'tank capacity' inap long 300L, wanpela 'adjustable temperature', na wanpela 'indipendent chip collection box', we inap long rausim ol 'filtered waste chips' isi tru.

7. Klem
Ol i wokim wanpela spesel klem, ol i ken stretim mak bilong klem, na rot bilong putim na rausim em long han. Posisen bilong 'clamp' em i gutpela, isi long stretim, na putim na rausim em i isi na hariap.

1. Olgeta straksa bilong masin tul: sanap stret, 1-pela spindel, 1-pela wokstesen.
2. Fid sistem: MPS otomatik fid sistem (minimum fid amount: 0.0001mm), yusim servo motor + harmonic reducer, fid rotesen draiv.
3. Kuling sistem: "Magnetik sepereta koling sistem filtering rot, filtering kapasiti i winim 50L/min, koling bokis kapasiti 300L. I gat olgeta oil pam na paiplain.
4. Ol ikwipmen i gat wanpela 'honing oil spray' sistem.
5. Elektrikel kebinet i bihainim ol CE standet (IP54), i gat gutpela pawa saplai, na i gat dua lok.
6. Masin tul operesen bokis i gat stat, stop, 'reciprocating travel', 'feed expansion' na 'contract', na ol narapela operesen baten.
7. Kain protektiv kava: semi-enklos protektiv kava em i seif na yu ken trastim, isi long yusim, putim na rausim ol wokpis na skelim sais bilong en.
8. Kala bilong masin tul: tudak grei + waitpela olsem milk, o bihainim kala bilong ol kastoma.
9. Kontrol sistem: spesel kontrol sistem bilong Liruite honing masin.
10. Kontrol sistem i gat wok bilong makim 'oilstone wear compensation value', na i gat wok bilong kompensesen long han na otomatik.
11. Kontrol sistem i gat wok bilong otomatik kompensesen bilong oilston i bagarap.
12. Kala displei (15′).
13. Sistem i gat wok bilong setim ol 'honing processing parameters', wantaim 'honing database' bilong em yet.
14. Stroke movement: "Servo motor + linear guide" kontrol mode.
15. Konvesesenel human-masin intafes yusim menu teknoloji, honing kontrol sistem intafes.
16. Masin tul i gat ol wok bilong 'through-hole' na 'blind-hole honing.
17. Masin tul i gat data memori fanksen
18. Masin tul i gat olgeta wok bilong mekim wok long han na otomatik, na olgeta wok bilong masin tul i ken wok long han.
19. Wantaim pawa ea swit we i kam insait, wantaim 'motor overcurrent' na 'overload' proteksen divais.
20. Masin tul i gat sotpela 'stroke setting' wok na 'pause honing' wok insait long wanpela longpela 'stroke'.
21. Ol ikwipmen i gat ol wok olsem imejensi stop, 'overtravel alarm', na 'overload alarm'.
22. Ikwipmen i gat 'fault self-diagnosis displei.
23. Dispela samting em i wanpela samting we ol i wokim long han, na ol i save putim na rausim wokpis long han.
24. Rot bilong senisim ol samting na tul: senisim long han na long han.
25. Rot bilong putim na rausim: putim na rausim long han.

1. Aplikesen
Ol i save yusim masin bilong stretim ol silinda long wokim na lukautim ol silinda na ol narapela paip fiting, na stretim ol narapela hul.

2. Ol samting yu mas mekim
Ol i save yusim masin bilong stretim ol silinda long wokim ol dip hul na longpela strok silinda na ol narapela paip fiting. Em i ken yusim tu long 'honing' bilong 'precision inner hole' bilong ol hap bilong 'cylinder sleeve'. Bihain long ol i prosesim, ol i ken kisim ol gutpela 'geometric' seip na ol 'surface micro-textures (i no gat 'reverseng arc', ol wankain lain, na inapim ol samting ol i laikim).

1. 1 kopi bilong masin tul manuel
2. 1 kopi bilong buk bilong wok
3. 1 kopi bilong magnetik pepa filta manuel
4. 1 kopi bilong lista bilong salim
5. 1 kopi bilong lista bilong ol tul

X. Ol samting bilong putim na yusim masin tul
1. Faundesen bilong putim: nomol flet simen plua,
2. Pawa saplai: 380V±10% 50HZ 10KVA
3. Tempereja kondisen: 5-40 digri
5. Reletiv humiditi: Liklik o wankain olsem 65%

1. Aksepsen samting: Ol wokpis insait long prosesing ranj bilong masin tul we Pati A i givim em ol samting bilong kisim.

2. Ol indiketa bilong kisim: Ol indiketa bilong kisim i kamap bihainim teknikel agrimen we tupela lain i sainim.

3. Pastaim long kisim
Pre-akseptens em kampani i wokim ol ikwipmen i save mekim, na man i yusim ikwipmen i givim 2-pela tes pis bilong pre-akseptens. Ol tul bilong 'honing' em kampani i wokim ol ikwipmen i save givim, na ol tul bilong skelim ol samting olsem ol samting bilong skelim na ol 'roughness meter' tu i stap. Tupela lain i kisim ol ikwipmen long rot bilong prosesim 2-pela pis oltaim bihainim ol stretpela prosesing rikwaemen bilong ol tes pis we ol i sainim. Bihain long ol i kisim tok orait, tupela lain i sainim ol 'pre-'aksepsen minit.

4. Yu no inap lusim tingting long en
4.1 Man i yusim ikwipmen i mekim laspela wok bilong kisim, na man i yusim ikwipmen i givim ol samting bilong skelim, ol samting bilong skelim, ol tul na ol narapela lain bilong kisim; man i yusim ikwipmen i givim 3-pela tes pis, we 1-pela i yusim long stretim ol hevi na 2-pela i yusim long kisim. Bihain long wok bilong stretim ol hevi bilong masin tul i pinis, tupela lain bai wok long prosesim 3-pela hap bihainim ol 'processing accuracy' rikwaemen bilong ol tes hap we ol i sainim pinis bilong kisim pinis ol ikwipmen. Bihain long ol i kisim tok orait, tupela lain i sainim laspela ripot bilong kisim tok orait.

5. Putim ol ikwipmen
Bihain long ol ikwipmen i kamap long faktori, man i yusim ikwipmen em i gat wok long rausim masin tul, na wok bilong putim na givim wok long masin tul em kampani i wokim ikwipmen i save mekim long man i yusim ikwipmen. Ol tul na samting bilong putim (olsem ol samting bilong apim samting, na ol narapela samting) em i wok bilong man i yusim dispela samting.

6. Operesen trening
Long taim bilong kisim ol ikwipmen, kampani i wokim ol ikwipmen i bin mekim tripela wok de bilong wok trening bilong ol manmeri i yusim ol ikwipmen. Ol samting bilong trening i olsem: yusim kontrol konsol, save gut long masin tul, ol besik masin tul na CNC programing, sekim na mentenens long olgeta de, mentenens bilong ol masin na lektrikel, mentenens bilong masin, mentenens bilong lektrikel, spesel trening bilong ol moto na draiv yunit, na ol narapela samting. Long as tingting, namba bilong ol treni i no ken pinisim 33 taim bilong trening. ol ekspens we ol treni yet i mekim.

Woranti taim bilong ol ikwipmen em 1-pela yia, stat long deit we tupela lain i sainim ripot bilong kisim bihain long laspela kisim. Sapos wanpela bikpela bagarap i kamap long taim bilong waranti na ol i no inap stretim long taim stret na long gutpela rot, taim bilong waranti bilong masin tul bai go longpela taim.

Ol wok bilong 'warranty commitment': 'Warranty commitment', Pati B i gat wok na wok long givim ol yusa fri mentenens sevis long ol samting we i no bilong man na givim fri ol hap bilong senisim ol samting we i no wok gut. Sapos em i wanpela feil we i kamap bikos ol man i bagarapim envairomen o yusa i yusim na i no inapim ol samting ol i laikim, ol bai sasim ol hap bilong senisim seperet. Taim waranti i no wok bikos long ol ikwipmen na instalesen, salim bai givim bekim na stia insait long 8-pela aua bihain long em i kisim toksave long telefon, na ol wokman bilong mentenens bai kamap long faktori insait long 48 aua.

Bihain long taim bilong waranti i pinis, kampani i save givim ol yusa ol sevis bilong lukautim ol long laip olgeta na i save go het long putim prais bilong ol hap na sevis kos bihainim ol standet bilong sasim kampani.

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