Liklik Ekstenel Honing Masin

 

Total pawa bilong masin: 15kW - 22kW
Prosesing beam: 500-800cm3/h, maksimum: 1200cm3/h
Stretpela bilong sais: H6-H8
Stroke length (mm): 1000mm - 20000mm
Mak bilong prosesim 'Bore diameter' (mm): 50mm-400mm

 

 

 

 

 Em isi na gutpela wok

 Lol samting yu mas mekim long ol opereta
 Sotpela taim bilong stretim 'clamping' na gutpela wok bilong prosesim

 

 

 Ol masin bilong 'external honing' inap long mekim 'Form Accuracy' i kamap gutpela moa
 Masin bilong 'external honing' i no inap senisim posisen
 Ol i no inap stretim 'concentricity'

 

 

Model	Longpela bilong hul (mm)	Diamita bilong hul (mm)	SAIS L(mm)	SAIS W(mm)	SAIS H(mm)	Weit (kg)
WYH-3000	3000	φ50-φ400	5024	870	950	3700
WYH-5000	5000	φ50-φ400	81024	870	950	4700
WYH-6000	6000	φ50-φ400	93024	870	950	5200
WYH-8000	8000	φ50-φ400	11540	870	950	6000
WYH-10000	10000	φ50-φ400	13540	870	950	6800
WYH-12000	12000	φ50-φ400	15540	870	950	7500
WYH-15000	15000	φ50-φ400	18540	870	950	9500
WYH-16000	16000	φ50-φ400	19540	870	950	10500
WYH-18000	18000	φ50-φ400	21540	870	950	13500
WYH-20000	20000	φ50-φ400	23540	870	950	15500

 

 

Dispela masin bilong 'honing' em i gutpela long 'honing' ausait sekel bilong ol wokpis we diamita bilong en i stat long 50 mm i go inap long 400 mm na longpela bilong en i stat long 1000 mm i go inap long 20000 mm.

 

• Prosesing saikel: 500-800 cm³/h (maksimum inap long 1200 cm³/h).
• Stretpela mak bilong prosesim: h6~h7.
• Raf bilong pes long taim bilong prosesim: Liklik o wankain olsem Ra0.4.
• Hevi bilong wokpis namel long antap: 10000 kg.
• Total pawa bilong masin tul: 22 kW.
• Masin tul lod-bearing kapasiti: 10T

 

Piksa 1 Ekstenel honing masin

 

 

Pawa bilong 'spindle motor': 13.5 kW.
Pawa bilong moto: 1 kW.
Pawa bilong 'reciprocating motor': 4.8 kW.
Sapot sia moto: 1 kW
Sapotim sia bilong apim mota: 2 kW.

 

 

Dispela masin bilong 'honing' i gat wanpela 'spindle box', 'honing head', bodi bilong bet, wokpis sapot (opsenel), 'reciprocating mechanism', 'tailstock', 'control operating system', 'cooling system', na 'outer shell'.

 

Samting bilong wanpela ekstenel Ekstenel honing masin

 

 

Spindle end: GB A2-15.
Spindel tru long-hol diamita: 95 mm.
Front end taper hole bilong spindle: metric 100.
Spindel spid: 2-spid transmisen we i save senis oltaim.
Spindel spid: 39 r/min i go inap 330 r/min.
Diamita bilong foapela 'jaw chuck': φ 500 mm.
Lubricating oil pump: 6 L/min.

 

Lukluk bilong 'spindle box'

 

 

Honing het i adoptim wanpela tripela-leia freim straksa, we inap long kamapim planti-daireksenel floting; Multi-daireksenel floting bilong honing het i mekim wokpis i stap namel long taim bilong honing proses.

Het bilong 'honing' i gat wanpela 'oilstone seat mechanism', wanpela insait freim, wanpela namel freim, wanpela ausait freim, na wanpela balens sistem. Oil ston fid i save kisim pawa long fid mota insait long freim insait, na i save go long wanpela 'reducer', 'bevel gear', skru, 'synchronous belt', na 'synchronous wheel'. Em i save kisim kaikai long program kontrol

 

Samting bilong honing het

 

Koneksen namel long insait freim na namel freim i dipen long antap na daunbilo 'shaft' bilong insait freim, 'rolling and slaiding mechanism', na 'deceleration mechanism'. Insait freim we i stap strong inap long rol na slait i go antap na daun na swing i go lephan na raithan long namel freim, na i gat wanpela 'nitrogen balance system' bilong daunim hevi bilong insait freim na ol narapela hap. I gat 'screw drive mechanism', 'reduction mechanism', na 'servo motor' long insait freim, we inap long mekim lephan na raithan muvmen bilong 'oil stone seat muving mechanism', na mekim 'feeding' na 'shrinking' bilong oil ston.

Ol i stretim ples bilong putim 'oilstone seat mechanism' bihainim mak bilong wok. 'Oilstone seat pointer' i wankain olsem ples bilong 'honing head ruler'. Oilston i pas long 'oilstone seat mechanism' long rot bilong 'oilstone clamping block', we inap long stretim hariap na isi ples bilong 'oilstone seat' na senisim 'oilstone'.

 

Oil ston sia mekanisim

 

 

Sapot bilong wokpis i gat 'arc-shaped wokpis sapot freim, swing arm mekanisme, lifting mekanisme, na ol narapela samting. Maksimum sapot fos em 30 kN, sapot freim strok em inap long stretim insait long 0-280 mm, lifting mekanism strok em 10 mm, na sapot bilong rola em i wokim long 10 kN noken skrapim wokpis.

Dispela masin tul i ken gat ol samting bilong sapotim wokpis bilong pasim wokpis long skrapim i go daun.

 

 

Sapot bilong wokpis i sanap stret

 

 

Sapot bilong wokpis i pundaun

 

Skematik piksa bilong wokpis sapot freim stretim

 

 

Dispela 'reciprocating mechanism' i gat wanpela 'active sprocket box assembly', wanpela 'driven sprocket box assembly', wanpela 'drag plate', wanpela 'chain connecting plate', wanpela 'chain bracket group', wanpela 'chain', wanpela 'drag chain', na ol narapela samting. 'Servo motor' i save draivim 'honing head' we i stap long 'drag bod' long mekim 'reciprocating moto' i kamap long rot bilong wanpela 'reciprocating sprocket', 'planetary sprocket', 'reduce sprocket', na 'reduced sprocket', na 'drag chain'.

Spid bilong ron i go i kam: 1 m/min i go long 25 m/min

 

Skematik piksa bilong 'reciprocating mechanism' 'active sprocket box assembly'

 

 

Telstok i gat wanpela as komponen na wanpela telstok, i gat wanpela 'overload top', na wanpela 'tailstock sleeve stroke' bilong 280 mm.

 

Skematik piksa bilong telstok

 

 

Dispela masin tul i yusim wanpela ful dijitel indastriel kompyuta kontrol sistem, wantaim 15 ins LCD tats skrin bilong wok, wanpela yusa-frendli intafes, bikpela infomesen kapasiti, na isi na isi wok.

Koleksen bilong data long taim tru, givim bekim long taim tru, na stretim ol samting bilong wok taim yu wok. Strongpela prosesing paramita dainamik databes, opereta i mas putim tasol ausait diamita bilong wokpis, na masin tul i save kamapim otomatik spit bilong spindel, spindel bokis gia, maksimum lod reit, maksimum proteksen tok na ol narapela paramita. Daunim wok bilong ol opereta na stopim ol rong operesen.

Oil ston fid kontrol sistem inap long luksave long ol bikpela na liklik hap, na tu ausait bilong wokpis long taim tru long taim bilong prosesim, na soim ol long taim tru long displei skrin long piksa. Long ol 'high' na 'low' poin we ol i painim, ol i no nidim wok long han, na masin tul bai mekim ol sotpela wok bilong stretim ol 'high point' long em yet; Taim prosesing kev i go klostu long wanpela stretpela lain, 'cylindricity' bilong ausait sekel i wankain tru. Em i sapotim tu wok bilong stretim sotpela 'stroke' long han, wantaim 'adjustable short stroke frequency' na 'amplitude'. Onlain mesamen na otomatik koreksen program bilong prosesim lod i ken winim otomatik kontrol bilong lokol honing.

Dispela 'programable touch screen' inap long putim sais bilong wokpis na skelim spit bilong 'spindle'. Dispela 'touch screen' inap long soim tu 'real-time working status bilong masin tul: 'spindle load', 'high' na low' poin bilong ausait sekol bilong wokpis, posisen bilong het bilong 'honing', taim bilong 'honing', 'feed rate', 'power range', na ol narapela samting. Long ol bikpela samting bilong prosesing, 'stroke', presa, na taim, i gat sotkat long stretim ol stret long yusim 'touch screen'. Dispela masin i gat wok bilong stretim ol hap bilong en. Bihain long painim posisen we ausait diamita bilong wokpis i bikpela tumas, ol i ken opim otomatik ripea long mekim otomatik sot-renj ripea long dispela posisen.

 

Human Computer Interface

 

 

Dispela sistem bilong mekim kol i gat tripela -stej 'filtering device' we i gat wanpela 'oil pump', 'magnetic separator', 'paper tape filter', na 'filter screen'. Pastaim 'honing oil' i save go insait long wanpela 'magnetic separator', we inap long rausim planti ain paura insait long 'honing oil', na bihain em i go insait long wanpela 'paper tape filter', na long dispela taim ol i rausim planti ain paura na oil ston paura insait long 'honing oil'. Long pinis, ol i givim 'circulating cooling working fluid' i go long wokpis long rot bilong 'oil tank filter', 'oil pump', na 'pipeline'. Ol i ken stretim hamas oil bilong mekim kol i kamap bihainim wok bilong en, na swit bilong mekim kol i stap long narapela sait bilong het bilong 'honing'.

 

 

Raf bilong pes: Liklik o wankain olsem Ra12.5.
Raunpela: Liklik o wankain olsem 0.3 mm.
Konikal angle: Liklik o wankain olsem 0.2 mm/m.
Olgeta 'taper' bilong wokpis em i liklik o wankain olsem 1 mm.

 

 

1. Lis bilong Konfiguresen
Plis lukluk long Attachment 1 long kisim moa toksave.

2. Ol tul we i mas i stap bilong putim ol masin tul.

3. Teknikel data
Mekanikal na lektrikel numerikel kontrol sistem manuel, prodak kwalifikesen setifiket.

 

 

1. Ol samting yu mas i gat long putim ol ikwipmen, stretim ol hevi, trening long wok, na ol narapela samting
Pastaim long kisim prodak pastaim long salim i go, saplaia i gat wok long kisim ol samting we ol i laikim na pinisim wok pastaim long kisim prodak. Ol ikwipmen bai kamap long sait, na ol sevis wokman bilong saplaia bai kamap long man i askim insait long 20 de bihain long ol i kisim sevis notis long putim, stretim, na testim masin tul. Wok bilong putim ol ikwipmen em i wok bilong saplaia, husat bai givim ol tul bilong ol yet long putim na wokim ol samting. Saplaia i mas bihainim ol lo bilong kampani long taim bilong instolesen proses na lukautim 5S wok long sait long taim bilong konstraksen proses. Instolesen na debugging bai pinis insait long 60 de. Bihain long ol i putim na stretim ol hevi, ol bai mekim wok bilong traim na kisim ol samting bihainim ol standet. Saplaia bai givim trening long ol opereta na mentenens wokman bilong baia long sait, wantaim wanpela taim bilong 7-pela de; Ol lain i kisim trening bai go insait long ol 'theoretical' na 'practical' asesmen we tupela sait bilong saplai na diman i ogenaisim inap long ol i inapim ol wok rikwaemen.

2. Kwaliti asurens taim
Taim bilong sekim kwaliti bilong ol ikwipmen em 12-pela mun. Long taim bilong waranti, sapos i gat hevi long kwaliti o bagarap i kamap bikos long nogut disain o wokim bilong ol ikwipmen o wok bilong ol narapela saplaia, kampani i wokim i mas stretim o senisim ikwipmen kwiktaim nating na stretim gut.

3. Sevis bihain long ol i salim samting
Sapos ol ikwipmen i no wok gut long taim bilong waranti, saplaia i mas bekim gut insait long 4-pela aua bihain long em i kisim toksave long man i baim. Sapos saplaia i mas go long sait bilong mekim wok, saplaia i mas kamap long sait bilong man i baim insait long 48 aua.

4. Putim ol ikwipmen
Ol masin tul opereta bilong diman sait bai helpim ol long putim ol ikwipmen, na ol bai givim profesenel trening long ol opereta long straksa na wok prinsipol bilong masin tul, na tu, ol i mas stretim ol hevi, taim ol i putim masin tul.

 

 

1. Masin tul i bin wok oltaim inap long 3-pela de, wantaim gutpela pefomens bilong ikwipmen na kwaliti bilong prodak i inapim ol teknikel rikwaemen.

2. Olgeta lektrikel komponen we ol i yusim insait long ol ikwipmen em ol i wokim long ol gutpela prodak na i mekim gutpela wok.

3. Ol ikwipmen i nidim gutpela wok, fleksibel kontrol, na i no gat oil i lik o nois i no stret.

4. Saplaia i tok tru olsem olgeta hap bilong masin tul em i nupela tru.

 

 

1. Tripela barel (200 L/barel) bilong 'honing oil' yu mas baim long 'model' we saplaia i makim long taim bilong kisim.
2. Traim masin bilong ol wokpis (ol wokpis we sais bilong en i stap insait long mak bilong honing masin)
3. Honing oilston (saplaia i save givim liklik hap tasol bilong honing oilston long baia i ken sekim na testim wokpis bilong honing).

 

Attachment 1: Configuration List
Lis na kwotesen bilong Ekstenel honing masin konfiguresen

 

Serial Namba	Nem	Toktok	Bren
1	host	WYH-20000	LRT
2	spindel	14.5 kW	Dench
3	Spindel mota draiva	14.5 kW	Dench
4	fidim mota	1 kW	schneider
5	Fidim moto draiva	1 kW	schneider
6	Reciprocating motor	4.8 kW	schneider
7	Draiva bilong mota i save ron i go i kam	4.8 kW	schneider
8	dijitel kontrol sistem	WYH-1	LRT
9	Tatsim skrin	15 ins	schneider
10	karim		NSK
11	kapol		Itali
12	Ol konekta bilong balus/ ol samting bilong pawa		schneider
13	Frem bilong bet/sit ain		Liruite
14	Sistem bilong klinim wara	sentrifuj	Turbo-separata
15	rel	Linear guide pair
17	Ol samting bilong pawa		schneider
18	ol samting bilong 'pneumatic'		AirTAC

 

 

 

Toksave: Bikos long taim bilong salim sampela kain 'imported' bren bilong ol 'motor' na 'driver', dispela konfiguresen antap i ken bagarapim taim bilong salim o i no inap long kamap. Sapos em i no inap long saplaim o bagarapim deliveri, man i wokim na man i askim bai toktok na toktok wantaim long makim ol narapela prodak.

 

 

Ekstenel honing em i wanpela kain wok bilong pinisim wok. Ol i save yusim wanpela het bilong 'honing' long mekim 'slow reciprocating motion' na 'rotational motion' long pes bilong wokpis. Ol i save rausim ol liklik samting na gutpela bilong pes bilong en i kamap gutpela moa long rot bilong katim na rausim 'abrasive' na 'workpiece surface'. Ol masin bilong 'external honing' em ol i save yusim long pinisim ol 'cylindrical surface' bilong kisim gutpela 'precision' na gutpela 'surface'

 

 

Masin bilong grisim ol samting olsem silinda i save grisim long rot bilong 'relative motion' namel long 'high-spid rotating grinding wheel na pes bilong wokpis. Dispela 'grinding wheel' i save katim stret ol samting bilong wok bilong rausim sampela samting moa bilong inapim stretpela mak na seip bilong en. Wok bilong grindim em i save katim strong. Ples we 'grinding wheel' na 'workpiece' i save bungim i save kamapim bikpela strong bilong katim. Masin bilong katim samting we i gat silinda em i bilong ol masin bilong katim samting we i konektim

 

 

Ol masin bilong 'external honing' em i gutpela moa long wokim 'cylinder piston rod' bikos ol 'External honing' masin inap long givim gutpela 'surface quality', 'geometric accuracy' na 'lubrication' pefomens, na dispela i mekim silinda i pas gut na i stap gut

 

 

1:15 yia ekspiriens long risets na prodaksen bilong ol masin bilong 'honing'
2: Honing masin opereting sofwet wantaim indipenden intelektual propeti raits
3:Ol samting bilong mota na pawa i kam long ol bren bilong Yurop o Japan
4:Maket i luksave long pasin bilong trastim
5: Gutpela teknikel tim
6:Gutpela bihain long-sels sevis tim

 

 

1:Stat long 2010, wanpela bikpela kampani bilong wokim ol masin bilong 'honing' long maket bilong Saina.
2:Mipela i gat wanpela ekspiriens, yangpela, na gutpela tim.
3:Mipela i gat gutpela teknikel tim. Mipela i amamas long ol prodak bilong mipela.
4:Kwaliti asurens! Pastaim long givim i go long kastoma, kwaliti supavisen dipatmen bilong faktori i save bosim gut kwaliti.
5: Mekim ol spesel masin na tul bilong 'honing' bihainim laik bilong kastoma long 'honing' ol spesel wokpis.

 

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